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Dongguan Dayue Machinery Co. Ltd.
Contact: Mr. blue
Contact number: 13922501330
Telephone: 0769-87094259/82387537
Fax: 0769-87094013
URL: www.ecqms.cn
Address: No. 1, Zhongshan North Road West Road, Changan Town, Dongguan City, Guangdong Province


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Mode locking failure of 2016 vertical injection mo

Published:2015-12-18 14:20:21Click to rate:
1 non locking - processing method:
Check the safety door before the trip switch, and repair.
Check the 24V5A power supply in the electric box, change the insurance and power box.
Check the valve core is stuck, clean the spool.
Check whether the I/O board output, the electromagnetic valve is charged.
Check the hydraulic safety switch is pressed, the mechanical lock rod baffle is open.
Processing method -- 2 ring mold machine hinge:
Check whether the lubricating oil pipe is broken, and if it is, it must be re - connected.
The small amount of lubricating oil, lubricating oil amount increase, 50 die once or manually add oil and lubricating oil.
The clamping force is large, check whether the mold is large clamping force, reduce the clamping force.
The amplifier board of current regulator chaos, check the current whether the parameters meet the acceptance criteria, re adjust the current value.
The parallelism error indicator check head board parallelism is greater than the acceptance criteria; adjust the parallelism.
3 seconds before opening - processing method:
The starting speed is slow, check the screw damping is too large, adjust the small screw damping hole.
The damping screw middle hole too, check the Y screw hole damping is too large for the center hole fine damping nail.
4 opening crawl processing method:
Second board guide rail and Corinthians column wear, check board guide rail and Corinthians column, replace the second copper sleeve, Corinthians column, lubricating oil filling.
II opening speed pressure improper adjustment, set the flow of 20, pressure 99 lock mould board should not be crawling, regulate the flow proportional valve hole, or pilot valve hole, adjust the proportion valve linear current values.
Air in the pipe and oil cylinder.
5 opening drive - processing method:
Increased opening speed, pressure flow is too small is not adjusted, check the opening speed, the pressure is appropriate, increase the die pressure, speed.
The lock mode electronic ruler zero position changes, check whether the lock mode extension machine after the termination of the zero position, to re adjust the electronic ruler zero.
Check whether the back hinge.
6 automatic production in the transfer mode will be more and more tight or loose --- processing method:
Adjustment of the electromagnetic valve leakage, check whether the solenoid valve is "O" type, to replace the solenoid valve or whether the solenoid valve does not work with 24V power.
Manual to play other movements whether there is a transfer mode, and to see whether the valve is stuck.
The 7 mode locking action work, automatic opening slowly - processing method:
Oil leak, check or replace the express mode locking valve, replace the oil board.
Opening valve leakage, start the pump and locking termination, according to radio stations or injecting action, whether the board after the shift, replace the oil opening valve. Normal opening does not move.
The 8 locking when only the opening sequence - processing method:
The wrong line, check whether the 24VDC to the valve, check the wiring and wiring.
Card valve or cartridge valve, check valve core is installed, or plug, re install the spool or clean. Under normal circumstances, the opening sequence is not moving.
9 lock mode is not free - processing method:
A, B hole adjustment is improper, set the system flow rate of 20, 99, when the pressure of the lock mode is crawling, re adjustment or change valve.
Oil circuit in the air, listen to the oil circuit in the sound, check whether there is no air bubbles in the oil, exhaust.
The amplification plate obliquely ascending ramps down to adjust properly and observation on the ammeter current value and fluctuation and speed is proportional to, adjust amplifiers.
10 locks can not afford the high pressure, beyond the stroke - processing method:
The limit switch exceeds the limit, check whether the adjustment mode is appropriate, adjust the proper thickness; check whether the motor is normal.
The hydraulic limit exceeds the stroke, the electronic ruler stroke position is appropriate, check whether the adjustment mode is suitable, the proper adjustment of the model forward.
There are 11 manual mold termination, semi automatic termination, mold processing method:
The opening of valve leakage, manual injection after action, observe whether the second backward, the replacement valve opening.
Check the maximum travel and pressure flow of electronic ruler.
12 no action - processing method of thimble:
The thimble limit switch is bad, check with a multimeter 24V proximity switch is lit. Replace the thimble limit switch.
The card with six key valve, angle valve is movable top needle, cleaning pressure valve.
The thimble limit rod broken, after stopping the hand out limit lever, replace the limit rod.
The thimble switch circuit with a multimeter check of 0 voltage switch thimble, thimble switch replacement.
The electronic scale improper location.
13 semi automatic processing method when the thimble - out of control:
The thimble plate is bad, check whether the line is normal, normal voltage DV24V. Maintenance of ejector plate.
The line is broken, the overall inspection switch connection line, I/O board connection line. Check lines, re wiring.
The mold has no place to check.
14 cylinder piston rod sealing ring is damaged --- processing method:
Proportion of linear difference, mold opening and closing time pressure flow poor regulation, examination parameters obliquely ascending ramps down, parameter adjustment of obliquely ascending ramps down.
The bad locking hinge lubrication, check brother Lin column, the second slide foot, hinge lubrication, lubrication oil to increase, increase the number of.
The mould clamping force is too large, check the force of the mold when the clamping force, depending on the user's products to reduce the mold clamping force. Check the time position is appropriate.
The head of the second parallel deviation, check the head plate board parallelism.
Adjust the second, head plate parallel error.
The slow to rapid tooling set position is too small, too fast. Check the slow opening turn into a fast opening position is appropriate, the slow opening speed is too fast. Lengthen the slow opening position, reduce the speed of slow opening.
15 and a half automatic 2 mode locking action - processing method:
Lock the spool valve is not completely reset, check the lock mode action after the completion of the next action is too strong.
Add the next one
  雙語對照 
百度翻譯
1非鎖定處理方法:
檢查行程開關(guān)前的安全門,并修理。
檢查電箱24v5a電源,改變保險(xiǎn)和電源箱。
止回閥閥芯被卡住,清洗閥芯。
檢查輸入/輸出板輸出,電磁閥是否帶電。
檢查液壓安全開關(guān)是否按,機(jī)械鎖桿擋板打開。
加工方法-- 2環(huán)模機(jī)械鉸鏈:
檢查潤滑油管是否破裂,如果是,必須重新連接。
潤滑油量小,潤滑油量增加,一次或手動加50次油和潤滑油。
夾緊力大,檢查模具是否有較大的夾緊力,減少夾緊力。
該放大器板的電流調(diào)節(jié)器的混亂,檢查電流是否參數(shù)符合驗(yàn)收標(biāo)準(zhǔn),重新調(diào)整電流值。
平行度誤差指示器檢查頭板平行度大于接納標(biāo)準(zhǔn);調(diào)整平行度。
3秒前開-處理方法:
起動速度慢,檢查螺桿阻尼過大,調(diào)節(jié)小螺桿阻尼孔。
阻尼螺釘中間孔過大,檢查孔的阻尼過大,為中心孔的細(xì)阻尼釘。
4開口抓取處理方法:
二板導(dǎo)軌及哥林柱的磨損,檢查板導(dǎo)軌、哥林柱、取代二銅套、哥林柱、加注潤滑油。
二開啟速度壓力不適當(dāng)調(diào)整,設(shè)置流量為20,壓力99鎖模板不宜爬行,調(diào)節(jié)流量比例閥孔,或先導(dǎo)閥孔,調(diào)節(jié)比例閥的線性電流值。
管內(nèi)空氣和氣缸。
5開驅(qū)動-處理方法:
增加了開啟速度,壓力流量過小也不調(diào)整,檢查開轉(zhuǎn)速,壓力是否合適,增加模具壓力,速度快。
該鎖模電子尺零位變化,檢查鎖模后是否在零位終止后,重新調(diào)整電子尺。
檢查后鉸鏈?zhǔn)欠瘛?br />6自動生產(chǎn)在傳遞方式上會越來越緊---處理方法:
電磁閥的泄漏,調(diào)整,檢查電磁閥“O”型,更換電磁閥或電磁閥不與24V電源工作。
手動播放其他動作是否有一個傳輸模式,并看是否有閥卡住。
7種鎖模動作的工作,自動開啟緩慢-處理方法:
漏油,檢查或更換鎖模閥,更換機(jī)油板。
開啟閥門泄漏,啟動泵和鎖止閥,根據(jù)無線電臺或注入的動作,是否在移后板,更換開啟油閥。正常開不動。
8個鎖定時(shí),只有打開序列處理方法:
錯行,檢查是否有24VDC的閥門,檢查接線和布線。
閥瓣或插裝閥、止回閥的核心是安裝,或旋塞閥,重新安裝閥芯或清洗。在正常情況下,打開順序不移動。
9鎖模式不是自由的處理方法:
一、乙孔調(diào)節(jié)不當(dāng),設(shè)置系統(tǒng)流量為20、99,當(dāng)鎖模壓力為爬行時(shí),重新調(diào)整或更換閥門。
油路中的空氣,聽油回路的聲音,檢查油中是否有氣泡,排氣。
放大板斜升斜向下調(diào)整不當(dāng),電流表電流值和波動速度觀測是成正比的,調(diào)整放大器。
10鎖無法承受高壓,超越了中風(fēng)的處理方法:
限位開關(guān)超過限位,檢查調(diào)整方式是否合適,調(diào)整適當(dāng)厚度,檢查電機(jī)是否正常。
液壓限超過行程,電子尺行程位置適當(dāng),檢查調(diào)整方式是否合適,對模型的正確調(diào)整。
有11個手動模具的終止,半自動終止,模具加工方法:
閥門開啟后,手動注射后動作,觀察二次后,更換閥的開啟。
電子尺的最大行程和壓力流量。
12沒有行動,頂針的加工方法:
頂針限位開關(guān)壞,用萬用表檢查24V開關(guān)點(diǎn)亮。更換頂針限位開關(guān)。
該卡有六個按鍵閥,角閥是可移動的頂針,清洗壓力閥。
頂針限位桿折斷,停止發(fā)放限位桿后,更換限位桿。
隨著0高壓開關(guān)用萬用表檢查頂針頂針頂針開關(guān)電路,開關(guān)更換。
電子秤位置不當(dāng)。
13半自動處理方法當(dāng)頂針-失去控制:
頂針板壞,檢查線路是否正常,正常電壓dv24v噴射板維修。
線路壞了,整體檢查開關(guān)接線,接線板連接線。檢查線路,重新布線。
模具沒有地方可以檢查。
14缸活塞桿密封環(huán)損壞---加工方法:
線性差分比例,開合模時(shí)間壓力流量調(diào)節(jié)不良,檢查參數(shù)斜升的坡道,斜升斜降參數(shù)調(diào)整。
壞鎖緊的潤滑,檢查弟弟林柱,二次滑動腳,鉸鏈潤滑,潤滑油增加,增加數(shù)量。
模具的夾緊力過大,檢查模具的力時(shí),夾緊力,取決于用戶的產(chǎn)品,以減少模具的夾緊力。檢查時(shí)間位置是否合適。
二次平行的頭部,檢查磁頭板的平行度。
調(diào)整二、頭板平行誤差。
快速模具的設(shè)置位置太小,太快。檢查慢速開孔的開孔位置是否合適,慢速開速快。加長慢開位置,降低慢開速度。
15、半自動2鎖動作處理方法:
鎖的閥芯不完全復(fù)位,檢查鎖模動作完成后的下一步動作是太強(qiáng)。
添加下一個
雙語對照
百度翻譯
將夾緊力過大,檢查模具受力時(shí)的夾緊力,這取決于用戶的產(chǎn)品,降低合模力。檢查時(shí)間位置是否合適。
二次平行的頭部,檢查磁頭板的平行度。
調(diào)整二、頭板平行誤差。
快速模具的設(shè)置位置太小,太快。檢查慢速開孔的開孔位置是否合適,慢速開速快加長慢開位置,降低慢開速度。
15、半自動2鎖動作處理方法:
鎖的閥芯不完全復(fù)位,檢查鎖模動作完成后的下一步動作是太強(qiáng)。
添加下一個
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